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• Homemade rear end narrowing jigsaw
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• Homemade rear end narrowing jig for table saw
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The backing plate to backing plate measurement must therefor be approximately 7 1/4" greater on each side than the width of the wheel housing at its widest point, (4" backspacing + 1 1/4"overhang + 2" clearance = 7 1/4"). Overhead work by spinning on bucket - GIF by Hoosiersmoker on 2023-03-14 06:26:45. I looked in my Ebay transactions and couldn t find them.

Homemade Rear End Narrowing Jigsaw

A tool like this is not inexpensive but is worth the investment if you will be narrowing several rearends. The housing end can then be installed. Homemade rear end narrowing jia hui. See all 27 photos So we could use both original Ford wires and new 11-inch Ford brake drums, we bought a set of billet aluminum 5x5. For this application the measurement came out to 53-1/2 inches. Last edited by Jerry Kathe; 11/21/14 11:38 AM. Soon the rearend assembly and ladder bars will be mounted in the chassis, but that'll be shown in a future issue, as well as at.

We used a much larger shaft diameter. Just take your time and skip around allowing ample cool time is about all I can is where experience cant really be clearly explained. I will keep looking and if I find the source I will repost. Whenever possible, use brackets that weld completely around the housing as these do. Homemade rear end narrowing jig for table saw. I also got the Olds stuff since Lamb engineering uses that size housing end on their stuff. I was curious what a jig for such an operation looks like/consists of and how the process is carried out. It gives nice square clean cuts every time. See all 27 photos Some more math: After taking into account the wheel adapters, width of the brake drums, and bearing cups, the housing is narrowed for the final time by measuring half of its intended overall width from the center of the housing. Line Up Bar, Pinion Centering Plate Included, Kit.

Homemade Rear End Narrowing Jia Hui

By using this tool, the axle tubes can warp slightly and it will not effect the finished alignment of the axle flange because the steel rod and flanges hold it in alignment with the center section. The jig has several flanges of different sizes that fit the different Ford 9" rearends and it's just a matter of using the correct size for your application. Now that the cuts have been made, we need to know the best way to weld everything back together without warping the housing. Time one buys the raw material and machines all the features, it doesn't make sence to stand in front of a manual lathe doing all of that. On our body the wheel housing measurement is 45". With all this done correct welding technique must be followed to insure everything stays in alignment. It's certainly possible nowadays to order a complete 9-inch Ford-type rearend over the phone (think Currie Enterprises), made with a housing and parts not more than 30 days old in some instances, and it's certainly much easier and faster than modifying an original rear yourself. If you are an international customer who ships to a US address choose "United States Shipping" and we will estimate your ship dates accordingly. Tips on making a rear end narrowing jig. Im a welder/machinist by trade but I still purchased my tooling, however I needed tooling for all brands. See all 27 photos The Walden alignment bar keeps the bearing end in place so Bryant can rotate it level and then weld the end to the housing. Before installation and welding, both the flange and the housing tube were chamfered to create a better and stronger weld. Using a bracket that only welds to the front or rear can often cause warpage since all the heat is applied to one side of the tube. Where do you get the shafts? A factory Ford side-bend transverse rear spring (found only in 1932, 1933, and 1934 Fords) was at 40-5/8 inches in a free, un-mounted state, too wide for our narrowed rear.

That is because it has been moved a little to the driver's side to center the pinion. Now that we know how wide we need to make the housing, we need to make a decision. On mine, a few thousands of an inch between the shaft and pucks that go in the ends and carrier. Homemade Ford Rear-End Narrowing Jig. If we cut the same amount off each side of the housing, then the pinion will still be offset the stock amount. Part Number: MBT-1000-002-16. Homemade rear end narrowing jigsaw. This is exactly why we are using this jig. With a mig the heat has to balance the faster will just reduce penetration. So, rather than cut 2 13/16" (5 5/8" / 2 = 2 13/16") from each side we will cut 4 13/16" from the driver's side and 13/16" from the passenger's side. If you can't dazzle them with diamonds, don't waste your time, because nothing will. See all 27 photos Eaton then uses this hydraulic machine to put the side-bend into the main leaf to our specs.

Homemade Rear End Narrowing Jig For Table Saw

Tube Alignment Rings Pair. See all 27 photos The jig is mounted to a rotating engine stand, so it makes it easier for Matt to begin welding some of the parts on to the rear. Narrowing a 9-inch rearend the old fashioned way. If you want to make it prety you can grind the weld smooth and no one will ever know you narrowed your own rearend. Axle Housing Narrowing and Alignment Tools, 1-1/2" Billet Steel Tubing Clamp (Each). Every part on this old rear is available as reproduction new but, if you want an original housing under your ride you have to use the old stuff. Axle Housing Narrowing and Alignment Tools, 72" Long Narrowing Fixture Alignment Bar.

Once that's done, it can be re-installed in the chassis and you're on to another part of the project. Part Number: DSR-070202DS. I am using a 2 inch bar, and really want to custom make my own donuts. A little offset is fine and will help lubricate the needle bearings in the "U" joints but this can easily be handled by pinion angle adjustments. It will also provide the 2" clearance we want from the inside wheel housing. But if you're the type of hot rodder who likes a challenge, then this old-school method of taking a few inches off an old Ford rear might just be your ticket. 875 inches from both sides of the center of the housing for a final width of 45-3/4 inches (a lot more narrow than you'd find under a 1934 with 8-inch American five-spoke wheels). Pinion Centering Plate, Pinion Center Line Gauge, Each. Part Number: ICB-551382.

Homemade Rear End Narrowing Jig Plans

We obtained this by dropping a plumb bob from the widest point of the wheel housing to the floor on each side, making a mark on the floor and then measuring the distance between the two marks. Magnets are holding the flanges on so we can confirm our overall flange to flange measurement is correct. OK, so we know the housing is 60 1/8" and the overall width backing plate to backing plate is 64 7/8". Don't skip this step.

In order to center the pinion on a 9" it needs to be moved to the driver's side roughly 2". Seems to me it was around 2005 when I purchased this stuff and it cost around 350. See all 27 photos Walden's slides their alignment rod into the housing and, knowing it should be centered in the housing's axle tubes, you can see how much warp occurred when welding up the ladder bar brackets. In addition, any tips would be appreciated on the sequence and precautions to minimize warping. You don't want your rearend to come apart while you're out on the road 40 miles from nowhere. The entire flange is stitch welded at the 12, 6, 3, and 9 o'clock positions - IN THAT ORDER first. Tig is not a ton slower. Not sure how much it matters. 69 GTX (clone) - build in progress...... Re: Tips on making a rear end narrowing jig? Let it cool down a few minutes before continuing.

Homemade Rear End Narrowing Jig For

In business since 1937 with four generations of Eatons having worked there, they took measurements from our stock Ford side-bend spring and created a new, narrowed, side-bend spring. Axle Housing Narrowing and Alignment Tools, Inner Pucks / 3. Once Bryant finished the rearend, a custom spring needed to be made. However, since we will be narrowing only this one, once the job is done the jig will be put back in the packaging and will go back up on eBay. Typically, rearends used for '32 Ford applications will have a backing plate to backing plate width of between 56" - 58". Both Walden and Eaton offer an intriguing and unique method of getting the job done, so we followed along to see how it was done. 002 inches clearance on the carrier donuts and 0. Walden fab'd an alignment rod from 1018 cold-rolled steel bar stock that, after being precisely turned on a lathe, fits through the housing's axle tubes and out beyond each end. If you look closely at the picture below you will see that the rearend housing is not exactly centered in the frame. See all 27 photos After cutting the main leaf to length and rolling the eyes into its ends, Eaton Detroit Spring then heats the center portion of the main leaf to white hot. Eventually, after this process has been repeated 4 or 5 times you will have a complete weld as you see above. For our example, we will be adding spring shackle mounts, ladder bar brackets and shock mounts to the housing so the old standard method will just not work for us.

The key to using one of these jigs is a spare center section. Polygonal turning attachment by DIYer on 2023-03-14 06:14:18. We are using 8" rims, which will change the section width slightly, but not enough to make an appreciable difference. We could have used an aftermarket spring, but they're only sold with straight leafs (requiring a different/longer spring mount bracket), and it would still need to be narrowed. Have a good ground heavy duty shaft to use. In our application, we are going to center the pinion in order to limit the angles we have to deal with when completing the driveline setup later. Banned for life from. Log harvester - GIF by Altair on 2023-03-13 21:51:01. Axle Housing Narrowing and Alignment Tools, Centering Jigs, Chrysler, Dana, Ford, GM, Each.