C3 Corvette Fuel Line Diagram Video — Shipping Box Austin To New York
It should have a rubber pad on the cross-member. While holding the support beam in place with one hand, I started two of the support nuts with the other, one on each side. 01: The first step is to get the back of the car up in the air, either on a lift or on jack stands. If there is any question, email or call a Zip Products sales specialist before a purchase. You can lift the rear end of the car to let gravity help if you need to. Disconnect fuel gauge wires going to the tank pick-up. Five different fuel pumps were installed into various C3 Corvettes. C3 corvette not getting fuel to carb. 01 of 08 How To Refresh Your C3 Corvette Fuel Tank in 8 Mostly Easy Steps Even more often, the flexible fuel lines that connect the fuel tank to the hard steel fuel lines that run along the car's frame are likely to be rotten in cars over 20 years old. In order to keep the new pump from corroding, I gave it a couple of coats of clear paint before installing it.
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C3 Corvette Fuel Sending Unit
Tighten these down to complete the installation. In general, the tools necessary to complete this job are those any intermediate automotive DIY should have. Taken from How to Restore Your C3 Corvette: 1968-1982 by Walt Thurn). C3 corvette fuel line diagram video. C3 1978-1982 Corvette Parts. Apply some silicone spray to the inside edge of the boot then use your fingers push the boot over the top of the filler neck and down onto the top of the fuel tank. If the fitting is cracked or damaged in any way, get a new one. The straps will loosen, but you don't need to remove them yet. Finally, the bolts were tightened, likely with power-driven equipment. In order to keep the pushrod out of the way, I like to use a gob of grease which keeps it all the way up so the actuating arm of the pump goes in without the pushrod blocking the way.
C4 Corvette Fuel Line Diagram
You should also order a replacement spill collector and drain line while you've got an easy chance to renew it. I installed the bolts from Zip Products lower tank support bolt kit (PN GT-320). Performance Upgrades / Mods. At this point be prepared ahead of time with a way to plug the lines as fuel will spray out. Steering / Power Steering Alternator.
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On my application, I was eliminating the evap system, so I did not install the separator and sealed off the hose connection on the driver side of the tank. Now that the rebuild carb is on, I can't get fuel to flow to it. 1968-1982 Fuel Tank Replacement. While some folks just replace the hose, the right way is to buy Zip's 65-74 Gas Tank Overflow Hose Kit (PN WS-4403) which includes both the nipple, the proper thin-wall hose, the spring and the correct tie straps. We also ordered one of Zip's 1968-1974 Corvette gas tank installation kits (PN GT-383) which includes fuel tank mounting straps with anti-squeak pads, strap to frame mount bolts, gas tank lower support anti-squeak pads and fuel filler neck screws. Go to the other end of the old sender harness, then move two more inches up the new harness and cut the rest of the new harness off. The first is to replace the entire rear harness with reproduction parts from Zip Products (PN E-795 or E-1078) which is a good choice if there are other problems with rear lamps or this tank replacement is part of a body off restoration. When you get the tank mostly lifted into place, you should be able to route the hoses up to the hard lines attached to the frame members, and you should be able to make the wiring connection for the fuel level sender. When the new lines are installed and arranged, you're ready to put the tank back in the car. Portable Compressor. Once you have the spare tire out of the car, you need to undo the bolts that hold the top half of the clamshell to the frame of the car. How to Restore Your C3 Corvette: 1968-1982: Fuel and Spark Systems. Plus a basin or bucket to catch some of the gasoline that will inevitably come out once you disconnect the fuel lines, and as the photo above shows, you will need to remove the right-hand side wheel. You should be able to use a compressor to force high pressure air back through the fuel feed line and easily hear it bubble in the fuel tank if the fuel feed lines clear.
C5 Corvette Fuel System Diagram
C3 Corvette Fuel Line Diagram 1991 600R
With the newest C3 being nearly 40-years old, all the rubber fuel hoses associated with the tank should be replaced. Most common, considering the youngest C3 is 36 years old, is a tank which has been damaged by rust and corrosion to the point that it is leaking. Set your fire extinguisher nearby and drain all the fuel from the gas tank. I have a 73 with rochester q jet.
Corvette C3 Fuel Tank
I lifted the tank up, rotated it slightly, then reinstalled my wood blocks between the top of the frame and the tank seam. The company's "Gas Tapper" line has higher-cost, 12-volt electric transfer pump systems. The picture above shows the fuel pump pushrod as well as the bolts that secure both the baseplate and the pump itself to the engine block. If your Corvette is now garaged full-time and not driven every day, this repair should last you well over 20 years before the hoses need replacing again. You will also need to have a new fuel pump plate gasket or the proper gasket material to make one. How To Refresh Your C3 Corvette Gas Tank. Just make sure to order the correct lines since they are molded to exact factory specifications.
C3 Corvette Fuel Line Diagram Video
Just make sure you snug it by hand to avoid damage to the pushrod. Corvettes were fitted with a variety of carburetors. Personally, I prefer the factory-look which is maintained by the clear paint. C3 corvette fuel line diagram 1991 600r. Having this sheet is a major win for proving your Corvette's provenance, as it will list the original engine, all options, and the original color scheme. It eliminated the need for points and produced a hotter spark for better emissions control. Alternatively, you can paint it. I replaced the rubber lines from both fuel lines to the pump and tried priming at carb. Fiberglass & Related.
A longer bolt inserts from the bottom of the cross-member and engages captive nuts on the ends of the tank straps. Incidentally, like many other fittings used on passenger vehicles, most are NPT or National Pipe Tapered thread items sold at many hardware stores for a lot less than auto parts vendors (click here for an example). 15: If you've gotten this far, you're over the hump. The quick way to do it is have someone help you. The HEI system was modified and became standard in all Corvettes produced from 1975 to 1981. Three individual Holley 2-barrels were fitted to 400-hp engines in 1968, and to 400- and 435-hp 427-ci engines in 1969. 03 of 08 Disassemble the Back End Photo by Jeff Zurschmeide To begin the process of getting at your fuel tank, you need to drop your spare tire. However, from my research, I knew this was the right pump for my car. The tank should easily slide into its position. Fender / Surround Covers.
If you have trouble getting the old hoses off the tank, you can carefully slice them away, but be sure you don't gouge the fittings! With another butt connector, do the same with the black wire. If your exhaust has been replaced, it may be welded into place and you might need to cut the tubes. Grille & Grille Related. C3 Technical Diagrams.
The computer controls various functions inside the engine with a series of sensors that measure fuel, spark, temperature, and other functions of the engine. Neon Clocks / Back Lit Clocks & Signs. Cable (Tach & Speedo). To do that you need Zip Products' 75-77 fuel tank sender harness (PN E-697). C3 Shifter Console 77-82. But if you have any doubts, a new tank costs less than $300 from most Corvette supply stores. So if you have one of those models, you'll really need to depend on your repair manual. Your Corvette's spare tire is held up under the rear of the car in a clamshell-style holder. Eastwood Rust Encapsulator.
For 1982, Corvettes used an electric fuel pump that was located inside the fuel tank. Next, remove the spare tire and tire carrier. Here is a breakdown of the five different Corvette fuel pumps for the various engines that they fit: 1968–1969 427. Now it was time to unbox the Zip Products repro fuel tank. Is there enough fuel in the fuel tank currently to allow the pump to function, if you can get out a flash light, you'll want too visually check in the fuel tank, adding 5 gallons of fresh fuel certainly would not hurt either. At this point, you're ready to start the engine and check for leaks. Next, undo the four bolts that hold the removable cross-member in place. Kano Labs SiliKroil. Save Up to 15% with our Volume Discounts! Source: Zip Corvette Parts. Having a fuel pressure test gauge helps.
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