How To Remove Alh Alternator Pulley In Car – Impression Plus Series By Water Right
In-between the pulley halves, will be another group of pulley shims that adjust the belt tension depending on the number of shims used. Image Unavailable, Please Login. How to remove pulley from alternator term df. There are many reasons that an alternator pulley might need to be removed, though this operation is most commonly done when replacing the alternator. I find if I grab both "sides" just under where it will go round the alt pulley (just above the "middle of the belt if that makes sense) and squeeze it whilst pulling it up tight around the engine pulley I can hold it clear of the shims and usually get the outer pulley half on enough to start the nut.
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Thank you for your help Guys! Ribol said: Goodwin said: I did the same a few weeks ago, You will need a big allen key/hex bit and a big spanner; and ideally something to hold the alternator still. Anybody mastered a quick way to change out the alternator pulley while it is still in the car without air tools? How to remove clutch pulley from alternator. The tool being used here is a power impact wrench, not a drill. I'm in the process of changing out my stock v-belt pulley system and replacing it with a serpentine belt kit.
The one that was on the car is the worst -- without the washer that the PO put in it would chew the alternator to pieces. Do this by inserting the blade of a flat-blade screwdriver through the cutout in the front half (front is front) of the pulley and brace it against the generator/alternator housing bolt to keep the pulley from turning. They should also be of the same width, because a wider or thinner pulley can result in misalignment, which could either shred a belt or cause it to roll off. Then I take off the belt and remove all the loosened bolts and nuts. 5TD, they installed the smaller pulley. Any time an alternator is replaced, the pulley on the new unit should be examined closely. There are multiple sockets included to remove pulleys from either type of alternator. The ring spanner you use is one with a cranked end that is narrow enough to go down the recess. It comes undone but may need a bit of grunt. I'm following what to do in this video I have my 8mm hex socket and 22mm wrench, those fit... but the nut just will not turn for me. You may also use thread locking liquid for better hold. Not looking forward to this weekend for this. How to change a alternator pulley. The pulley will tend to turn along with the nut, so the tool that is used must have a great deal of initial torque to immediately break the nut loose. Crank engine and observe battery voltage.
23) Check over the belt alignments and routing. Or get a $3 socket from Sears and grind two flat sides on to it. Make sure the key is off, then rotate the engine a full revolution and check the belt tension. I hope this helps many of you who have and or will suffer the very common alternator pulley failure. Finally got my 170 amp AD-244 alternator from National Quick Start Sales.
Dave wrote - John Connolly () wrote me last night to make sure I was putting both pulley halves on the alternator shaft when checking for interference -- for some reason it makes a difference. 11) Next up is to remove the alternator pulley. 18) Replace alternator and electrical connections. In may case, there was nothing wrong with my pulley. Install all ten shims between the pulley halves as a starting point, and place the belt into position while installing the other half of the pulley. It takes less than a minute to pop off the old pulley and install the new one. 24) Reverse all the miscellaneous steps detailed above. Replace with Evosport pulley. It depends on the keyway question. You can make a larger belt "work", but this slows the fan down and the engine will run hotter. Direction for removal as looking at the front of the alternator. Give initial torque to all the bolts. Rob responded - I guess they work okay.
An internal snap-ring that is supposed to hold the thing together broke and it sprung apart. Some people have proposed aluminum reinforcements to fix this, but I have had success by adding 3 or 4 plys of fiberglass fabric and polyester resin to reinforce this area. Dave experienced this problem and had to cut the old chrome pulley completely off with his Dremel. Once you have done that, make sure it fits inside the Other part of the tool. It spins the nut off so fast the pulley doesn't have time to start turning. In the future I will do the replacement of her alternator. If you do not do it this way, it's very possible the pulley halves are not flat against one another, so the belt "wobbles" as it rotates, and this fatigues the center of the pulley half, which then breaks. It is sometimes possible to remove an alternator pulley while the alternator itself remains installed in the vehicle, though it usually is necessary to remove the unit first. I see that it has 3 holes machined in the pulley. I have to remove the pulley to replace the front part of the alternator that bolts to the engine. The damaged Pulley caused the belt to be destroyed really fast.
I assume you d have to remove your stock airbox if so equipped. Side note: my tensioner popped apart when it was allowed to expand after removing the belt. It also can be necessary to remove an alternator pulley if the old one has been damaged. Not much, maybe 30 minutes out and back in. Once you get one, you need to modify it by grinding away the hex part of the shaft so it fits inside the multi splined tool like this: I just used a bench grinder. Here is how I removed the pulley. Pulley Installation Instructions. But it is so small I have a feeling that it will probably slip due to less contact area for grip.
Reconnect the negative battery cable to the terminal post on your car's battery. This will help to loosen the pulley so that you can remove it from the alternator. Removing the second half of the pulley with the woodruff key slot facing up, will help keep the woodruff key in place. In this case, it might be possible to perform the alternator pulley removal without uninstalling the alternator itself, though modern engine compartments rarely provide enough space. Some people try to stop the pulley turning by jamming a screwdriver into the interior of the alternator but that invariably damages it.
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