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Strip an ⅛-in of insulation off both wires. This is the original factory build sheet, showing every option that was built into the car at the factory. • Fuel Pump Mounting Gasket #6579 by Fel-Pro. • Hose Pincher Pliers 3-Piece Set. How to Restore Your C3 Corvette: 1968-1982: Fuel and Spark Systems. Cleaners/Penetrating Oils. I laid the filler neck gasket in place, dropped the filler neck on top of it, inserted and started all the filler neck screws then tightened them in a star pattern so as to compress the neck gasket evenly. You can reuse the existing hose clamps if they're in good shape, or put new ones on the car. Taken from How to Restore Your C3 Corvette: 1968-1982 by Walt Thurn).
C3 Corvette Fuel Line Diagram Chart Pdf
You can use a little duct tape to hold them in place while you work. The tank we replaced for this article was in a '71 which had a significant fuel system rust and corrosion problem. We started thinking of some kind of installation tool. How To Refresh Your C3 Corvette Gas Tank. The remaining bolt you can easily reach from under the vehicle. In our case the fuel was five years old and contaminated with water, rust and corrosion so we disposed it in an environmentally responsible manner.
A longer bolt inserts from the bottom of the cross-member and engages captive nuts on the ends of the tank straps. The gas tank sits on top of the two cross members. 1968 c3 corvette fuel line diagram. On my 1977 corvette, I needed about 18 inches of 3/8-inch hose and about 3 feet of 1/4-inch hose. Once you get a hose clamp off, if you find a hose difficult to remove, just cut it then use a utility knife to split the remainder and twist it off the tank. • First Alert Standard Home Fire Extinguisher. As the two photos above show, you will need to reach one of the pump bolts with a socket and long extensions. A return line sent the unused fuel back to the tank.
1968 C3 Corvette Fuel Line Diagram
• CARiD: ACDelco Mechanical Fuel Pump. The first two types: reproduction replacement and restoration-quality reproduction replacement stamped with the logo of the original supplier, O. L. Anderson Company, are available for '68-'82 applications. • Carter Mechanical Fuel Pump Part No. Then reinstall your exhaust if you had to remove or cut it. Tighten these down to complete the installation. Let it run a few minutes to make sure everything's working properly. The other way, if you don't want to replace the entire rear harness, is to cut the old tank sender wires out of the rear light harness and splice new tank sender wires in place. I used a couple blocks of wood between the frame rails and the tank seams. C3 corvette fuel pump replacement. Reinstall the tail pipe shield. Heater - Air Condition Related.
Using a crimp-on butt connector, join the brown wire of the new harness to the brown wire breaking out of the rear lamp harness. Each one was built for a specific engine application. Fender / Surround Covers. 1968-1682 Fuel Tank Replacement | Corvette Magazine. Move the tank rearwards so its two mounting indentations locate on the fuel tank support beam's mounting pads. The third type is for cars being upgraded to electronic fuel injection and fits only '68-'74 models.
C6 Corvette Fuel System Diagram
As you tighten the bolts, the forward cross-member will press the tank snugly into position. You can lift the rear end of the car to let gravity help if you need to. Is there enough fuel in the fuel tank currently to allow the pump to function, if you can get out a flash light, you'll want too visually check in the fuel tank, adding 5 gallons of fresh fuel certainly would not hurt either. C6 corvette fuel system diagram. C3 Transmission Mount. Then look at the rear cross-member and you will find the other ends of the tank straps. If you have trouble getting the old hoses off the tank, you can carefully slice them away, but be sure you don't gouge the fittings!
Windshield/Headlight Washer. It was easy to push the spring all the way into the hose. You have a tool in your car along with the jack that you insert into a hole in the back of the clamshell to lift the tire a little while you loosen a bolt, and then you lower the lever to set the tire down on the ground. The easiest is to disconnect the hose from the tank pick-up and let the fuel drain into a bucket. 9% of the time means American-made.
C3 Corvette Fuel Line Replacement
Alternatively, and based on how the original pump baseplate looks, you may opt to order a new plate and gasket. But before you take the pump out, you will want to disconnect the lines. Product Links... (#sponsored). Once you have the spare tire out of the car, you need to undo the bolts that hold the top half of the clamshell to the frame of the car. Having a fuel pressure test gauge helps. Should fuel have flowed out of the line when the carb was off the car or is this a pump issue? 1970-1974 Fuel Vapor Separator Hose Kit. 02: Next, drain the fuel tank into a gas can of appropriate volume. Kano Labs SiliKroil. 8067 Fast Lane | Mechanicsville, VA 23111 | (800) 962-9632. On 1974 and later cars, it may be more convenient (but a lot of work) to remove the rear bumper cover from the car, which provides excellent access to the hard lines. You will also need to have a new fuel pump plate gasket or the proper gasket material to make one. Test drive the car carefully for a while, just to make sure everything is in good working order.
C3 Corvette Fuel Pump Replacement
Read thru similar thread. View All Accessories & Books. Next, I cleaned and repainted the tank front support beam using Eastwood Rust Encapsulator and two coats of Eastwood Satin Chassis Black. 05 of 08 Replace the Fuel Lines Photo by Jeff Zurschmeide With the tank out of the car, you can see the fuel lines.
Use four short strips of packing tape to hold the ends of the anti-squeak strips in place. And even though mechanical pumps are gravity-fed, you may be surprised at how much fuel gushes out of the delivery line. You should be able to use a compressor to force high pressure air back through the fuel feed line and easily hear it bubble in the fuel tank if the fuel feed lines clear. I won't try to describe them in detail because Chevrolet changed things substantially over the years, so there's no way of knowing what yours may look like.
C3 Corvette Fuel Sending Unit
Fiberglass & Related. Source: Zip Corvette Parts. C3 Shifter Console 77-82. You'll notice at least two (and maybe more) flexible rubber fuel lines going to hard steel tubes attached to the frame of the car. 05: The tank can be easily removed by one person. The picture above shows the fuel pump pushrod as well as the bolts that secure both the baseplate and the pump itself to the engine block. While some folks just replace the hose, the right way is to buy Zip's 65-74 Gas Tank Overflow Hose Kit (PN WS-4403) which includes both the nipple, the proper thin-wall hose, the spring and the correct tie straps. Body Mount/Frame Related. Once you remove the tank, you can pour the small amount of gasoline left out of the vapor return hose nipple on the passenger side of the tank.
These might all be on the passenger side, or they might be on both sides of the car, depending on the year. 1975-1977 Fuel Tank Sender Wiring Harness. A total of 11, 159 1968 and 1969 Corvettes were delivered with this innovative spark system. While holding the support beam in place with one hand, I started two of the support nuts with the other, one on each side. If you need to replace those items, Zip Products stocks a reproduction separator (PN GT-380) and hose kit (PN CZ-1173). Tip: Check the wire connections to the fuel tank sender while you're there, and freshen them up if they need attention. It was a very successful application in L88-equipped Corvettes. To remove the tank, first, undo the bolts that hold the straps in place. Now, to be clear, when I say "American-made" that includes parts manufactured in Canada and Mexico, as well as the USA.
Heat & Air Components. Remove the mufflers and other exhaust pieces as necessary. In addition, Zip stands behind all of our Corvette parts with our "No-Hassle Guarantee" - That\'s customer service the Zip way!